Professional Custom Non Woven Fabric Manufacturer And Supplier Since 2001
Wenzhou Xinyu Non-woven Fabric Co., LTD. is committed to providing customers with well-designed and finished non woven fiberglass fabric that optimize efficiency and minimize costs. To meet this objective, we've invested in high precision equipment, designed and built our own building, introduced production lines and embraced the principles of efficient production. We've built a team of quality people who devote themselves to getting the product done right, every time.
Before deciding on building our own brand XINYU Non-woven, we have been fully prepared to take the plunge. Our brand awareness strategy focuses on attracting the attention of customers. Through establishing our own brand website and social media, like Facebook and Twitter, the targeted consumers all over the world are able to find us easily in various ways. We spare no efforts to provide products with high quality and competitive price and offer the flawless after-sales service, so that we can win the favor of customers. By cause of the word-of-mouth, our brand reputation is expected to expand.
Most products at XINYU Non-woven including the mentioned non woven fiberglass fabric are highly customizable with various styles and specifications. More details are available on the product page.
Many customers do not know much about the printing of non-woven bags, and often ask what printing method is generally used for non-woven bag printing. XinYu Non-woven, a non-woven manufacturer, will explain non-woven bags in detail here What printing method will be used.
Screen printing
Introduction: The screen printing machine is used to print on the fabric, and the environmentally friendly ink and screen are used.
Commonly known as: silk screen, watermark, environmental protection printing.
Advantages: affordable, fast, low cost, bright colors, and accepted by the public, widely used.
Disadvantage: Unable to print images with large gradient drop, such as portraits, landscapes, houses, etc.
Rubber sheet embossing
Introduction: Using a six-color roller printing machine, printing on the fabric, using the engraved rubber plate to stick on the rubber roller, using environmentally friendly ink.
Commonly known as: offset printing (different from paper offset printing), letterpress printing, flexo printing.
Advantages: low price, fast speed, a little bit of light in the color, widely used in society.
Disadvantages: The color is relatively light, only suitable for light-pigmented fabrics, such as white, beige and other light-pigmented fabrics.
Thermal transfer
Introduction: Using an offset printing machine and a hot pressing machine, first use the offset printing machine to print on the thermal transfer paper, and then pass the hot pressing machine to flat iron or roll iron on the fabric. Commonly known as: heat transfer, heat transfer, heat sublimation printing.
Advantages: It can print high-precision pictures such as head portraits, landscape paintings, etc., and the density is high, which makes the printing of the bag look very bright.
Disadvantages: The printing area cannot be too large, the price is high, and the speed is slow.
Gravure color printing
Introduction: Using a seven-color gravure printing machine, the pattern is engraved on the roll gravure (the material is iron), and then the plate is placed on the printing machine, printed on the OPP film, and then covered by the laminating machine. on non-woven fabric.
Commonly known as: color printing, gravure printing.
Advantages: The size of the pattern is arbitrary, and there is no need to deliberately reduce the pattern. It can print high-precision pictures such as head portraits and landscape paintings. The concentration is high, so that the whole bag presents a beautiful picture. When the number of bags is large, the price advantage is obvious and the speed is fast.
Disadvantages: The printing fee is expensive, and the cost allocation for a small number of bags is relatively high.
This printing method is still a controversial topic for environmental protection or not.
Lamination color printing
Introduction: It is a relatively new printing method. Color printing is performed by pouring a layer of glue on the inner layer of the non-woven fabric to block the leakage of ink.
Advantages: It can be directly color-printed on the non-woven bag, no film or transfer paper is required, and the cost is relatively reasonable. Suitable for printing 5,000-10,000 bags.
Disadvantages: The color accuracy is slightly lower than that of the lamination, and the color of the fabric is also a little plainer, which is not suitable for the full-page background color.
The above is the current printing method of non-woven bags introduced by Wenzhou Xinyu Non-woven Fabric Co., LTD., I hope it can help you, if you have any other questions, please call 86-577-56976979.
Non-Woven Fabric: A Closer Look into Its Characteristics and Applications
1. Introduction to Non-Woven Fabric
2. Characteristics and Properties of Non-Woven Fabric
3. Manufacturing Process of Non-Woven Fabric
4. Applications of Non-Woven Fabric
5. Advantages and Disadvantages of Non-Woven Fabric
Introduction to Non-Woven Fabric
Non-woven fabric, also known as non-woven cloth or non-woven material, is a versatile material used in various industries due to its unique properties and wide range of applications. Unlike traditional woven fabrics that are created by weaving threads together, non-woven fabric is made by bonding or fusing fibers together to form a sheet or web-like structure. This unique manufacturing process results in a fabric that is durable, lightweight, and has excellent filtration and liquid resistance properties.
Characteristics and Properties of Non-Woven Fabric
Non-woven fabric possesses several properties that make it stand out from other conventional fabrics. Firstly, it is highly porous, allowing air and liquid to pass through easily. This breathability makes it suitable for applications such as medical masks, diapers, and feminine hygiene products. It also offers excellent insulation and temperature regulation properties, making it ideal for apparel, bedding, and upholstery.
Another important characteristic of non-woven fabric is its strength and durability. Although it may not have the tensile strength found in traditional woven fabrics, non-woven fabric is robust and able to withstand wear and tear. Additionally, it can be designed to be tear-resistant, making it suitable for applications in geotextiles and construction materials.
Manufacturing Process of Non-Woven Fabric
Non-woven fabric is manufactured through various methods, including the dry-laid, wet-laid, and melt-blown processes. The dry-laid process involves blending fibers and then spreading them out to form a web-like structure. This web is then bonded together using various techniques such as heat, mechanical pressure, or adhesive bonding agents.
In the wet-laid process, fibers are suspended in a liquid and then dispersed onto a moving belt or drum. The liquid is removed, and the fibers are bonded together using heat, pressure, or adhesive agents. The melt-blown process, on the other hand, involves extruding molten polymer fibers, which are then cooled and solidified on a conveyor belt to create a non-woven fabric.
Applications of Non-Woven Fabric
Non-woven fabric finds applications in various industries, including healthcare, automotive, construction, agriculture, and household products. In the healthcare sector, it is widely used in medical gowns, surgical masks, wound dressings, and disposable wipes due to its high filtration efficiency and liquid-absorbent properties.
In the automotive industry, non-woven fabric is utilized in car interiors for its excellent sound absorption and insulation properties. It is also used as a backing material for carpets, upholstery, and trunk linings. Additionally, non-woven fabric plays a vital role in agriculture and horticulture, where it is used as crop covers, nursery bags, and soil stabilization and erosion control membranes.
Advantages and Disadvantages of Non-Woven Fabric
Non-woven fabric offers several advantages over traditional woven fabrics. Firstly, it is cost-effective, as the manufacturing process is relatively simple and requires fewer resources compared to weaving or knitting. Additionally, non-woven fabric is more versatile in terms of design, as it can be engineered to possess specific properties such as water resistance, flame retardancy, and antimicrobial effects.
Moreover, non-woven fabric is lightweight, making it advantageous in applications where weight is a concern. It is also easy to clean and maintain, as it does not require ironing and is resistant to shrinking. However, non-woven fabric does have some limitations. It may not possess the same strength as a woven fabric, limiting its use in heavy-duty applications. It is also less durable when exposed to prolonged UV radiation and can degrade over time.
In conclusion, non-woven fabric is a versatile and widely-used material in various industries. Its unique characteristics, manufacturing process, and wide range of applications make it an indispensable component of numerous products. Whether it is in healthcare, automotive, or agriculture, non-woven fabric continues to provide innovative solutions and contribute to the advancement of various sectors.
Introduction:
The world of textiles is diverse and ever-evolving. From traditional woven fabrics to innovative modern materials, the industry continuously brings forth new possibilities. In this context, the term 'nonwoven' has emerged, sparking curiosity and debate among textile enthusiasts. One of the main questions raised is: Is nonwoven truly a textile? To fully understand the nature and characteristics of nonwoven textiles, let us delve deeper into its definition, production process, applications, advantages, and challenges.
Nonwoven textiles refer to a category of engineered fabrics that are not constructed through traditional weaving or knitting techniques. Instead, they are made from fibers or filaments that are directly bonded together or mechanically entangled. This unique manufacturing process sets nonwovens apart from their woven and knitted counterparts, resulting in distinct properties and performance capabilities.
The Production Process of Nonwoven Textiles:
Nonwoven textiles can be produced through various methods, including mechanical, thermal, or chemical processes. One common technique is called 'spunbonding.' In this method, thermoplastic polymers are melted and extruded, forming continuous filaments. These filaments are then laid randomly onto a moving belt, where they are bonded together through heat and pressure or by applying a chemical binder. Another widely used technique is 'meltblowing,' which involves extruding polymer melt through fine nozzles, resulting in microfibers forming a random web. These webs are further consolidated through thermal or adhesive bonding.
Nonwoven textiles offer a range of advantages that contribute to their growing popularity:
1. Versatility: Nonwovens can be tailored to meet specific performance requirements such as strength, filtration capabilities, absorbency, and barrier properties. This versatility makes them suitable for a wide array of applications in various industries, including healthcare, automotive, construction, and agriculture.
2. Cost-Effectiveness: The production process of nonwoven textiles often requires fewer raw materials and less labor compared to traditional woven fabrics. Consequently, nonwovens can be a cost-effective solution, especially when produced in large volumes.
3. Enhanced Efficiency: Nonwovens can be engineered to have specific functionalities that enhance their efficiency in particular applications. For instance, nonwoven fabrics used in filtration can be designed to have a high retention rate for particles, ensuring optimal performance.
4. Sustainability: Nonwovens can contribute to sustainability efforts due to their potential for recyclability and the use of post-consumer or post-industrial waste in their production. Furthermore, nonwovens can provide lightweight alternatives to traditional materials, resulting in reduced fuel consumption during transportation.
5. Comfort and Aesthetics: Nonwoven fabrics offer a soft and comfortable feel, making them ideal for applications such as hygiene products, apparel, and medical textiles. Additionally, they allow for easy customization in terms of color, texture, and appearance, offering aesthetic appeal to various end-users.
Nonwoven textiles find extensive application in a multitude of industries:
1. Hygiene and Healthcare: Nonwovens are widely used in hygiene products such as diapers, feminine hygiene items, and adult incontinence products. They also play a crucial role in medical and surgical settings, including surgical gowns, masks, and wound dressings.
2. Filtration: Nonwoven textiles are employed in air and liquid filtration systems, capturing and removing particulate matter, contaminants, and microorganisms. They can be found in home air filters, automotive filtration systems, and industrial processes.
3. Geotextiles: Nonwovens serve as geotextiles in engineering applications, providing erosion control, separation of soil layers, and reinforcement in civil construction projects. They help stabilize soil and prevent the migration of fine particles.
4. Agriculture: Nonwoven textiles are found in crop covers, nursery mats, and greenhouse shading materials. These fabrics provide protection from UV radiation, pests, and adverse weather conditions, contributing to improved crop yield and quality.
5. Automotive: Nonwovens are utilized in the automotive industry for interior applications, such as carpeting, headliners, seat covers, and door panels. They provide durability, comfort, and sound insulation properties.
Although nonwoven textiles offer various advantages, they also present some challenges:
1. Limited Reusability: Unlike certain traditional textiles, some nonwoven fabrics have limited reusability due to their bonding methods, which can make recycling difficult. However, advancements are being made to develop more recyclable and eco-friendly nonwoven materials.
2. Lack of Breathability: Certain nonwovens may have limited breathability, which can cause discomfort in applications where air circulation is essential. Nonetheless, advancements in the production process have led to the development of more breathable nonwovens.
3. Strength and Durability: Some nonwoven textiles may have lower strength and durability compared to woven fabrics. However, this challenge can be addressed through various techniques such as increasing fiber density, utilizing reinforcing materials, or employing advanced bonding methods.
In conclusion, nonwoven textiles represent a distinct category of engineered fabrics that offer a plethora of advantages and find applications in numerous industries. With their versatility, cost-effectiveness, and customizable properties, they have gained momentum in the textile world. Although certain challenges exist, ongoing research and technological advancements continue to improve their performance, sustainability, and overall suitability for diverse applications. Whether nonwoven qualifies as a traditional textile or not, one thing is clear: it has proven to be a valuable and innovative solution in the ever-evolving textile landscape.
Office Add: Shatou Industrial Area, Linjiang,
Tengqiao Town, Lucheng District, Wenzhou City,
Zhejiang Province, China.
Contact Us
Contact Person: Angle
Tel: +86-577-56976991
E-mail: xya@wzxinyu.com
Skype / Wechat: +86-13780146870
Contact Person: Suzie
Tel: +86-577-56976979
E-mail: xy03@wzxinyu.co