XINYU Non-woven's Thermal Bond Nonwoven Fabric

With the improvement of living standards, the aging of the population and the concern for the hospital interior (HAN), disposable medical non-woven fabrics usher in great development opportunities in China.
At present, domestic products are mainly polypropylene (PP) non-woven fabrics, which have a single product structure and lack competitiveness. The development of a new generation of bio-based degradable non-woven fabrics not only fully meets the safety and ease-of-use requirements of disposable protective equipment, but also endows products with new green environmental protection features, so it is in line with the latest trends in this field.
The diversification of bio-based degradable polylactic acid (PLA) resin sources and the expansion of polymerization scale make its cost close to the level of general-purpose petroleum-based resins (PP, PET, etc.), and will not increase in price in the future Affected by oil prices; PLA spinning process is similar to PP and PET, and existing P and PET spinning lines can be used to produce PLA fibers and non-woven fabrics, which greatly saves equipment investment and processing costs; PLA non-woven fabrics can be used in composting conditions after being discarded It can be completely biodegraded within the next few months, not only does not burden the environment, but also participates in the natural cycle.
Technical advantages The melt spinnability of PLA copolyester was verified on a two-component composite melt spinning machine, and PLA copolyester fibers with mechanical properties between low-melting PET and PLA fibers were successfully prepared. Its biodegradability meets the requirements of ASTMD53382 grade standard. At present, a pilot production capacity of 100 tons/year of PLA copolyester and its fibers has been formed. Compared with pure PLA fibers, the hygroscopicity and heat resistance of PLA copolyester fibers have been significantly improved, and the cost has dropped by about 2,000 yuan/ton.
Market Analysis:
The world medical non-woven fabric market is growing steadily, according to GlobalIndustryAnalysts statistics:
In 2010, the global disposable medical non-woven fabric market reached 12 billion USD, of which nearly half (USD 5 billion) are non-woven fabrics for surgical operations (such as surgical gowns, surgical drapes, hole towels, sterilization and sterilization bags, etc.).
China's medical non-woven market has huge potential. According to the statistics of the Ministry of Health, in 2010, there were 937,000 medical and health institutions nationwide, 4.788 million hospital beds, and 8.208 million health personnel. According to the bed utilization rate of 86.7%, the average annual use of each hospital bed was 150 m, and the average annual use of each health personnel was 86.7%. Counting 10m of cloth, the annual consumption of cloth is about 2.7 billion m, and the average life of traditional medical cotton cloth is 10 times. If 30% is replaced by disposable medical non-woven fabric, the annual disposable medical cotton cloth will be 2.1 billion. m, about 100,000 tons.
Only in the field of medical protective equipment and disposable hygiene products, the current domestic annual potential demand is about 270,000 tons. Calculated at 25,000 yuan per ton, the market value exceeds 6.5 billion yuan.

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Medical textiles need to meet two conditions, one is that the cost is low, and it is worth a one-time consumption; It is required that because the product is in direct contact with the human body, any chemical additives that need to be used have good biocompatibility.
Medical non-woven fabrics use polypropylene as the main raw material, and its price depends on resin chips (using petroleum as raw materials) and specific production processes, in which the production efficiency has a greater impact. In addition, because most protective clothing It is necessary to meet specific standards and meet various regulatory requirements of local government agencies, such as the US FDA certification and the European Community certification mark, etc., in order to carry out normal sales, that is, the final product needs to be certified, and the front raw materials used are There is no requirement, so it does not really promote the innovative development of non-woven fabrics. Product manufacturers themselves cannot fully control the entire certification process. In addition, product manufacturers also need to seek a reasonable certification system and properly label the final product.
The production of non-woven fabrics is full of any conceivable innovations. The new technology will promote and improve the entire non-woven fabric processing process, including resin chip varieties, mixing proportions, fiber fineness, shape, shape , density and thickness, filler types, additive formulations, and various post-cleaning methods, etc., the above-mentioned methods can be combined with each other to meet the different functions of the end consumer demand.
Although nanotechnology has appeared for many years, it has not been used in the processing of non-woven fabrics. Another method is to directly use nanofibers with a larger specific surface area, and increase the overall density of the non-woven fabric without adding any other materials. Despite the high cost and limited performance improvements that will result in recent breakthroughs in the use of nanotechnology in nonwovens, PGI has launched a fully commercialized Arium technology that can produce sub-micron fibers without the need for resins Slice modification does not have to reduce the production speed, which greatly improves the performance of non-woven fabrics. In addition, the structure of non-woven fabrics can also be improved in various ways, such as compounding with non-woven fabrics produced by other methods.
Another technology is the use of plasma treatment, which can improve the surface structure of the non-woven fabric without the need for post-coating treatment, which can increase the air permeability of the non-woven fabric by 95%. The progress includes processing under normal pressure conditions, and does not require the use of vacuum, because vacuum plasma technology requires complex equipment and equipment, and its cost is much higher than ordinary coating treatment, which restricts its widespread use.


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Introduction:

In today's rapidly evolving industries, the need for innovative materials that can enhance performance has become indispensable. Nonwoven textile backing has emerged as a game-changer, offering new possibilities and improved efficiency in various sectors. This versatile material is revolutionizing industries, from automotive manufacturing to healthcare, providing enhanced durability, insulation, and strength. In this article, we will explore the incredible capabilities of nonwoven textile backing and its diverse applications across different industries.

The Advantages of Nonwoven Textile Backing
Nonwoven textile backing comes with a multitude of advantages that make it an ideal choice for enhancing performance in different industries. One of the significant benefits is its exceptional strength and durability. Unlike traditional woven fabrics, nonwoven textile backing is created by bonding fibers together mechanically or chemically, resulting in a fabric that is highly resistant to tearing and deformation. This robustness makes it an excellent choice for applications where strength and durability are essential, such as in the automotive and construction industries.

Furthermore, nonwoven textile backing offers excellent insulation properties. The structure of nonwovens allows air to get trapped between the fibers, creating a barrier that effectively insulates against heat, cold, or sound. This insulation capability makes nonwoven textile backing ideal for applications in the construction sector, where it can be used for walls, ceilings, and flooring to enhance thermal and acoustic insulation.

Nonwoven Textile Backing in Automotive Manufacturing
The automotive industry has embraced nonwoven textile backing due to its remarkable properties and versatility. Nonwovens are widely used in car interiors, providing comfort, durability, and aesthetic appeal. Nonwoven textiles are used as backings for seats, headliners, carpets, and door panels, enhancing the overall interior experience for passengers. The superior strength and tear resistance of nonwovens ensure that these components remain in excellent condition despite constant wear and tear.

Moreover, nonwoven textile backing plays a crucial role in improving the acoustics in vehicles. The insulation properties of nonwovens help in reducing engine and road noise, ensuring a quieter and more pleasant driving experience. Additionally, nonwovens can also act as a thermal barrier, minimizing heat transfer from the engine and exhaust system to the vehicle interior.

Nonwoven Textile Backing in the Health and Hygiene Industry
In the health and hygiene industry, nonwoven textile backing has transformed the manufacturing of disposable products, such as diapers, sanitary napkins, and surgical masks. The softness, breathability, and fluid-repellent qualities of nonwovens make them highly suitable for these applications. The nonwoven textile backing adds an extra layer of comfort and protection, ensuring that these products are not only efficient but also gentle on the skin.

Furthermore, nonwoven textile backing provides excellent filtration properties, making it ideal for medical masks and surgical gowns. The tightly bonded fibers create a barrier that can effectively filter out airborne particles, bacteria, and viruses, contributing to a safer and healthier environment.

Nonwoven Textile Backing in Construction Materials
The construction industry has found numerous applications for nonwoven textile backing, especially in the production of geotextiles and roofing materials. Geotextiles, made from nonwoven fabric, provide vital support and strengthening to the soil. They are used in various construction applications, including erosion control, drainage systems, and road stabilization. The durability and ability to withstand harsh weather conditions make nonwoven geotextiles a crucial element in infrastructure projects.

Roofing materials also benefit from the inclusion of nonwoven textile backing. The backing adds strength and stability to the roofing membranes, ensuring their longevity and resistance to damage. Additionally, the insulation properties of nonwovens help in regulating temperature, reducing energy consumption, and improving overall energy efficiency in buildings.

Nonwoven Textile Backing in Filtration and Packaging
Nonwoven textile backing has gained significant importance in the field of filtration due to its excellent filtering capabilities. From industrial filtration to HVAC systems, nonwovens act as efficient filters, removing contaminants and improving air quality. The unique structure of nonwovens allows for high air permeability, ensuring smooth airflow while capturing airborne particles effectively.

Besides filtration, nonwoven textile backing is also extensively used in the packaging industry. The versatility and flexibility of nonwovens make them suitable for a wide range of packaging applications. They provide cushioning and protection for delicate items, ensuring safe transportation. Nonwoven packaging materials are also lightweight, cost-effective, and environmentally friendly, making them an increasingly popular choice among businesses.

Conclusion
Nonwoven textile backing has revolutionized industries across the board, offering unparalleled performance enhancements in various sectors. From the automotive industry to healthcare and construction, the advantages of nonwovens are undeniable. Their strength, durability, insulation properties, and filtration capabilities have made them indispensable materials in modern manufacturing processes. As industries continue to evolve, nonwoven textile backing will undoubtedly play an even greater role in enhancing performance, enabling innovation, and driving progress.

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Nonwoven bags have become increasingly popular in recent years due to their eco-friendly nature and durability. As people become more aware of the negative impact of single-use plastic bags on the environment, the demand for nonwoven bags has skyrocketed. If you're considering using nonwoven bags for your business or personal use, it's important to understand what they are and how they can benefit you. In this comprehensive guide, we'll explore everything you need to know about nonwoven bags, from their production process to their various uses.

The Production Process of Nonwoven Bags

Nonwoven bags are made from synthetic or natural fibers that are bonded together by mechanical, chemical, heat, or solvent treatment. Unlike traditional woven fabric, nonwoven fabric does not require the fibers to be spun into yarn before they can be woven together. Instead, the fibers are directly bonded through a variety of processes to create a strong and durable material. This production process allows nonwoven bags to be produced at a lower cost compared to traditional woven bags, making them an economical and eco-friendly choice for consumers.

Nonwoven bags can be made from a variety of materials, including polypropylene, polyester, and nylon. These materials are often derived from recycled plastic or plant-based sources, making them a sustainable alternative to single-use plastic bags. The production process typically involves a series of steps, including fiber formation, web formation, and bonding. Once the fabric is formed, it can be dyed, printed, and cut into the desired shape to create nonwoven bags in a wide range of colors and designs.

The Benefits of Nonwoven Bags

There are numerous benefits to using nonwoven bags, both for consumers and the environment. One of the key advantages of nonwoven bags is their durability. Unlike single-use plastic bags, nonwoven bags are designed to be reused multiple times, reducing the amount of plastic waste that ends up in landfills or oceans. Additionally, nonwoven bags are typically stronger and more tear-resistant than traditional plastic bags, making them a reliable option for carrying heavy items such as groceries or books.

Nonwoven bags are also more breathable than plastic bags, which can help reduce the growth of bacteria and mold. This makes them a hygienic choice for storing food or other perishable items. Furthermore, nonwoven bags are generally more water-resistant than traditional woven bags, making them suitable for use in various weather conditions. Overall, nonwoven bags offer a range of benefits that make them an attractive alternative to single-use plastic bags.

The Versatility of Nonwoven Bags

Nonwoven bags are versatile and can be used for a wide range of purposes. They are commonly used as shopping bags, tote bags, promotional bags, and gift bags. Many retailers and businesses are now offering nonwoven bags as an eco-friendly alternative to single-use plastic bags, which has contributed to their growing popularity. Nonwoven bags can also be customized with logos, slogans, or artwork, making them a popular choice for promotional and marketing purposes.

In addition to their use in retail and marketing, nonwoven bags are also used in various industries such as agriculture, healthcare, and education. They are commonly used as packaging for agricultural products, medical supplies, and school supplies due to their durability and versatility. Nonwoven bags can also be used for storage, organization, and transport, making them a practical solution for a wide range of needs.

Environmental Impact of Nonwoven Bags

Nonwoven bags have a significantly lower environmental impact compared to single-use plastic bags. The production of nonwoven bags consumes less energy and emits fewer greenhouse gases compared to the production of plastic bags. Additionally, nonwoven bags are reusable and can be recycled at the end of their lifespan, reducing the amount of waste that ends up in landfills or the environment.

By choosing nonwoven bags over single-use plastic bags, consumers can significantly reduce their carbon footprint and contribute to the preservation of natural resources. Nonwoven bags are also a sustainable choice for businesses and organizations looking to reduce their environmental impact and meet their corporate social responsibility goals. Overall, the widespread adoption of nonwoven bags can help reduce the negative impact of plastic pollution on the environment.

Best Practices for Using Nonwoven Bags

To maximize the benefits of nonwoven bags, it's important to use them in a sustainable and responsible manner. Firstly, it's essential to use nonwoven bags repeatedly to extend their lifespan and reduce the overall consumption of plastic bags. This can be achieved by encouraging consumers to use nonwoven bags for shopping, travel, and everyday activities. Additionally, businesses and organizations can promote the use of nonwoven bags through marketing campaigns, incentives, and educational initiatives.

Proper care and maintenance of nonwoven bags can also help ensure their longevity. Nonwoven bags should be cleaned regularly to remove dirt, bacteria, and other contaminants. This can be done by hand washing or machine washing the bags with mild detergent and cold water. After cleaning, nonwoven bags should be air-dried to prevent damage to the fabric. By following these best practices, consumers and businesses can make the most of their nonwoven bags while minimizing their environmental impact.

In conclusion, nonwoven bags are a sustainable, durable, and versatile alternative to single-use plastic bags. Their production process, benefits, versatility, environmental impact, and best practices make them an attractive option for businesses, organizations, and consumers. By choosing nonwoven bags, individuals can make a positive impact on the environment and contribute to the reduction of plastic pollution. Whether used for retail, promotion, or everyday activities, nonwoven bags offer a range of benefits that make them an essential part of a sustainable lifestyle.

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