Needle Punch Nonwoven Fabric Manufacturer in-depth Demand Report

Wenzhou Xinyu Non-woven Fabric Co., LTD.'s interlining fabric is now selling well both at home and abroad. It is made by our experienced staffs. It is cost-effective: reasonable price and premium quality.

Wenzhou Xinyu adheres to the high quality and has become a reliable manufacturer of non woven surgical cap. Wenzhou Xinyu is mainly engaged in the business of interlining fabric and other product series. Wenzhou Xinyu embroidery backing paper is a product developed by our R&D team. They strive to produce light products with good thermal convection properties to increase product durability. The product is not prone to accumulate dust and particles. It is designed with a protective housing for parts and other precision components to avoid dust deposition. This product can be applied to the medical field, can make disposable medical supplies, such as surgical hats and masks.

Sustainability is always the goal for us to pursue. We hope to upgrade the production process or change production methods so as to make our business quickly gear to green production.

All interlining fabric can be provided with customized logos. We offer professional design, production and customization services. We will confirm the design with the customer before production.

Wenzhou Xinyu Non-woven Fabric Co., LTD. has a huge advantage with large factories and takes a leading position in spunbond non woven fabric manufacturer industry. Wenzhou Xinyu is mainly engaged in the business of non woven products and other product series. The quality of Wenzhou Xinyu polyester nonwoven fabric is guaranteed. A number of quality management diagnostics and tests have been performed, including color staining, color wash fastness testing, and dimensional fit tests. People will amaze at the fact that it is able to work maximizing a small amount of energy into the required one to complete a task, hence, to significantly reduce electricity bills.

Understanding the importance of environmental sustainability, we have conducted sustainability practices to reduce CO2 emissions and increase materials recycling.

I've been invited to judge the packet competition several times. In the written test, I always like to ask, 'How long is the validity period of sterile items in non-woven packaging?' Teachers can usually answer that WS 310.2-2009 stipulates that it is half a year. However, I noticed that there is a wording in the original specification that 'the validity period should be 6 months'. There are not many words for 'Yi'. We know that the wording of WS 310 is very strict. There are three levels of 'should-2009).

GB/T 19633 is mentioned here, the name of this specification is 'Packaging of terminally sterilized medical devicesSome teachers will ask, what do the letters in front of these standards mean? ISO is an international standard, GB is the initials of the word 'National StandardAnother teacher asked what the T in GB/T means. This is the first letter of the pinyin word for 'push' in 'recommendation'.

Many teachers use the indicator 'gram weight' when judging the pros and cons of non-woven fabrics. I feel that the greater the gram weight per square meter, the thicker the non-woven fabric, and the better the antibacterial effect. We talked about so many specifications just now. Are there any regulations on the 'gram weight' of medical non-woven packaging materials? Is there a minimum value? To be precise, the concept of 'minimum grammage' does not exist (I will explain it later), only chapter 4.2.1.2 of DIN EN ISO536 stipulates that the grammage fluctuation of each batch of non-woven fabrics must not exceed 5% of the declared value . That is, the declared gram weight of 50g, the actual gram weight of the non-woven fabric shall not be lower than 47.5g (-5%) nor higher than 52.5g (+5%).

Why not specify a minimum gram weight? This is because non-woven fabrics are a very large category, and there are many process methods covered below, and it is meaningless to simply compare the weight. When it's cold, we pull out an old padded jacket and a down jacket. Will we put on the heavy old padded jacket just after weighing it? Different process principles naturally vary greatly in thermal insulation performance, which can be based on weight alone. So having said that, considering the properties of non-woven fabrics should not be simply weighed. No matter how thick the spunbond nonwoven is, its performance is by no means comparable to that of the spunbond-meltblown-spunbond (SMS) nonwoven.

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Air and Liquid Filtration Made Easy with Non Woven Filter Fabric

Air and liquid filtration are essential processes in various industries, including healthcare, manufacturing, and environmental protection. The efficiency and effectiveness of filtration systems heavily rely on the type of filter material used. Non woven filter fabric, a high-performance material, has gained significant popularity in recent years due to its exceptional filtration properties. This article explores the various applications, advantages, and drawbacks of non woven filter fabric, shedding light on its role in air and liquid filtration.

Understanding Non Woven Filter Fabric

Non woven filter fabric is a versatile material used for capturing and removing contaminants from air and liquid streams. It is made by bonding together fibers through various techniques, such as heat, chemicals, or mechanical processes. The resulting material has a porous structure that enables the passage of air or liquid while trapping suspended particles or impurities.

Applications of Non Woven Filter Fabric

Non woven filter fabric finds applications across multiple industries, providing efficient filtration solutions for a wide range of air and liquid filtration needs. Here are some key applications:

1. Industrial Air Filtration:

In industries where clean air is crucial for proper functioning and worker safety, non woven filter fabric is used in air filtration systems. Its high surface area and porosity allow for effective removal of dust, pollen, smoke, and other airborne particles. Non woven filter fabric is commonly used in HVAC systems, industrial dust collectors, and automotive cabin air filters.

2. Liquid Filtration:

Non woven filter fabric is extensively employed in liquid filtration applications across industries like pharmaceuticals, chemical processing, and food and beverage. It effectively removes solid particles, sediments, microbes, and other impurities from liquids, ensuring product quality and process efficiency.

3. Healthcare and Medical Filtration:

Non woven filter fabric plays a vital role in healthcare settings, contributing to patient safety and infection control. It is used in medical masks, surgical gowns, and sterile packaging materials. Non woven filter fabric can effectively block bacteria and viruses while allowing for breathability and comfort.

4. Environmental Filtration:

Environmental protection is of utmost importance in today's world. Non woven filter fabric is employed in applications like wastewater treatment, air pollution control, and oil spill containment. It helps in removing contaminants and pollutants to maintain the ecological balance and protect natural resources.

5. Automotive and Aerospace Filtration:

In the automotive and aerospace industries, non woven filter fabric is utilized for engine air filtration, cabin air filtration, and hydraulic oil filtration. It ensures the efficient operation of engines by preventing the entry of harmful particles. Additionally, non woven filter fabric helps maintain a clean and healthy cabin environment for passengers and crew.

Advantages of Non Woven Filter Fabric

Non woven filter fabric offers several advantages over traditional filter materials, making it a preferred choice in many applications. Here are some key advantages:

1. High Filtration Efficiency:

One of the primary advantages of non woven filter fabric is its impressive filtration efficiency. The porous structure of the fabric, combined with the small pore size, allows for effective particle capture. This ensures that air or liquid passing through the filter material is thoroughly purified.

2. Enhanced Dust Holding Capacity:

Non woven filter fabric exhibits excellent dust holding capacity, meaning it can capture and retain a significant amount of dust particles before requiring replacement or cleaning. This property is especially beneficial in applications with high dust loadings or extended filter service intervals.

3. Cost-Effective:

Compared to other filter materials, non woven filter fabric offers a cost-effective solution without compromising filtration performance. Its durability and long lifespan contribute to reduced maintenance and replacement costs, making it an economical choice for businesses.

4. Easy to Install and Replace:

Non woven filter fabric is lightweight and easy to handle, simplifying the installation and replacement processes. Its flexible nature allows for easy customization to fit different filtration systems, ensuring a hassle-free experience for users.

5. Resistance to Chemicals:

Many non woven filter fabric varieties offer excellent chemical resistance, making them suitable for applications involving aggressive chemical environments. The fabric remains stable and does not deteriorate or disintegrate under exposure to different chemicals, ensuring consistent filtration performance.

Drawbacks of Non Woven Filter Fabric

While non woven filter fabric offers numerous advantages, it also has a few limitations that should be considered before selecting it for specific applications. Here are some drawbacks:

1. Limited Temperature Range:

Non woven filter fabric operates well within a limited temperature range. Extreme temperatures can affect the fabric's structure and performance, leading to reduced filtration efficiency and compromised filtration results. It is essential to choose an appropriate material variant to withstand the intended operating temperature.

2. Low Resistance to Mechanical Stress:

Compared to some other filter materials, non woven filter fabric may have lower resistance to mechanical stress. Sharp or abrasive particles in the air or liquid streams can cause damage to the fabric, potentially leading to tears or holes. However, with proper filter system design and regular maintenance, this drawback can be mitigated.

3. Risk of Microbial Growth:

Non woven filter fabric, if exposed to moisture or high humidity, may become susceptible to microbial growth. This can compromise filtration performance and lead to contamination issues. Regular inspection and appropriate maintenance procedures can help minimize the risk of microbial growth and ensure optimal filter performance.

Conclusion

Non woven filter fabric has proven to be a high-performance material for air and liquid filtration, offering numerous advantages across various industries. Its exceptional filtration efficiency, cost-effectiveness, and ease of use make it a reliable choice for businesses seeking efficient filtration solutions. While it has a few limitations, proper selection, installation, and maintenance can overcome these challenges. As technology and manufacturing techniques continue to advance, it can be expected that non woven filter fabric will continue to play a crucial role in creating cleaner and healthier environments.

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Introduction:

When it comes to fabrics and materials, there are various types that serve different purposes. Nonwovens, also known as non-woven fabrics, have gained popularity due to their versatility and wide range of uses. However, questions may arise regarding whether certain materials, such as paper, can be classified as nonwovens. In this article, we will explore the characteristics and properties of paper to determine whether it can be considered a nonwoven fabric.

The Definition of Nonwovens

Nonwoven fabrics are a type of textile material that is produced by bonding or interlocking fibers together, rather than weaving or knitting them. They are made directly from fibers or filaments, which are randomly laid or aligned to create a web-like structure. These fabrics are not woven or knitted in the traditional sense, making them different from most textiles. Nonwovens are manufactured through various processes, including mechanical, chemical, or thermal methods.

Nonwovens have gained popularity over the years due to their unique properties. They are often favored for their low cost, durability, flexibility, and ease of production. These fabrics are widely used in various industries such as healthcare, automotive, construction, and filtration. Nonwoven applications range from disposable products like diapers and wipes to geotextiles and medical protective clothing.

The Composition of Paper

Paper is a material that is most commonly associated with writing, printing, and packaging. It is made from cellulose fibers derived from plants, primarily wood pulp. The fibers are usually beaten mechanically or chemically to form a pulp, which is then mixed with water and flattened into sheets. Papermaking involves a series of processes, including pulping, forming, pressing, and drying.

When it comes to categorizing paper, it is typically classified as a nonwoven in the context of nonwoven textiles. This is because paper shares similarities with nonwoven fabrics in terms of its manufacturing process and fiber arrangement. Like nonwovens, paper is made by bonding fibers together, albeit through a different process. Furthermore, both nonwovens and paper can be produced using natural or synthetic fibers.

The Similarities between Paper and Nonwovens

1. Fiber Arrangement: Both paper and nonwoven fabrics have a random fiber arrangement, which imparts them with certain properties. The fibers in paper are entangled or bonded together during the manufacturing process, resulting in a cohesive structure. This randomness allows for increased porosity and absorbency in both paper and nonwovens.

2. Bonding Methods: Nonwoven fabrics are bonded through various methods, including thermal bonding, chemical bonding, and mechanical bonding. Papermaking also involves bonding the fibers together using mechanical pressure, heat, and chemical bonding agents. These bonding methods play a crucial role in determining the strength, softness, and durability of both paper and nonwoven fabrics.

3. Applications: Nonwovens are widely used in applications where properties like breathability, fluid absorption, and filtration are required. Similarly, paper is often used for these purposes, making it suitable for applications like packaging, towels, tissues, and filters. Paper shares many of the functional characteristics associated with nonwovens, although it may not possess the same level of versatility.

Differences between Paper and Nonwovens

While paper and nonwovens share certain similarities, there are also distinctive differences that set them apart. These differences arise from variations in the manufacturing process, raw materials used, and final properties obtained.

1. Fiber Length: Nonwovens can be made from fibers of various lengths, ranging from short staple fibers to continuous filament fibers. In contrast, paper is predominantly made from short staple fibers. The longer fiber length in nonwovens contributes to their strength, whereas short staple fibers in paper make it more suitable for writing, printing, and packaging.

2. Manufacturing Process: Nonwovens often involve specialized machinery and processes designed specifically for their production. On the other hand, papermaking is a well-established industry with distinct equipment and techniques. The process of making nonwovens typically requires higher energy inputs compared to papermaking, which influences the cost and environmental impact associated with each material.

3. Final Properties: While both paper and nonwovens possess unique characteristics, their final properties differ. Nonwovens exhibit a wider range of properties, including high strength, abrasion resistance, liquid repellency, and flame retardancy, depending on the specific fibers and bonding methods used. Paper, on the other hand, is more commonly associated with properties like printability, surface texture, and foldability.

The Bottom Line

In conclusion, while paper shares similarities with nonwovens in terms of the manufacturing process and fiber arrangement, it is not typically categorized as a nonwoven fabric. Paper and nonwovens differ in terms of fiber length, manufacturing processes, and final properties. Nonwovens offer greater versatility and a wider range of applications due to their unique characteristics. Despite these distinctions, it is important to recognize the significant contributions that both paper and nonwoven fabrics make in various industries and daily life. Whether it is writing on paper or utilizing nonwoven products, these materials continue to play crucial roles in our modern world.

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