XINYU Non-woven's Spunlace Nonwoven Fabrics

Application of non-woven fabrics in medical and air filtration materials
Melt-blown non-woven fabrics are key as composite materials, filter materials, thermal insulation materials, hygiene products, oil-absorbing materials and cleaning cloths (wiping Cloth), battery separators, etc., are widely used in fields such as medical and health care, automotive industry, filter materials, environmental protection and other fields.
Overseas, meltblown nonwovens are mainly used as two-step SMS materials and medical and health materials and covering materials. In addition, wiping and absorbing materials, filtering and barrier materials are also the main uses of meltblown fabrics .
1. Medical protective equipment-medical non-woven fabrics
Because the composite material of meltblown cloth and spunbond cloth has high hydrostatic pressure resistance, excellent air permeability and The filtration effect, especially the material compounded with the membrane, has excellent barrier performance, and the filtration efficiency of non-oily particles can reach more than 99%.
For example, medical protective clothing made of composite materials with a quantitative specification of 60-100g/m2 can reasonably block microorganisms, particles and fluids. (90nm in size) has an effective protective effect.
2. Materials for air filtration
The melt-blown composite material treated with electrostatic electret is suitable for air filtration, with low initial resistance, large dust holding capacity and high filtration efficiency [Under the flow rate of 32L/min, the filtration efficiency of 0.3μm particle size can reach 99.9%, and the resistance is only 117.7Pa (12mm water column)] and other characteristics, it is widely used in electronic production and processing, food, beverage, chemical industry, airport, Air purification treatment in hotels and other places.
Filter devices of various air conditioning facilities, medical high-performance masks, and filter bags for dust collectors can also be produced and processed with this material.


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Non-woven fabrics, usually referred to as non-woven fabrics, may be called non-woven fabrics. It is a kind of fabric that does not require spinning and weaving. It only orients or randomly arranges textile staple fibers or filaments to form a web structure, and then uses mechanical, thermal bonding or chemical methods to reinforce it. The following Wenzhou Xinyu non-woven XinYu Non-woven will introduce the characteristics of non-woven fabrics:





1. Polypropylene is a chemically inert substance, will not be eaten by insects, and can also prevent the corrosion of bacteria and insects in the liquid.


2. The main production material is polypropylene resin, only three-fifths of cotton, has a good loose feeling and good softness.


3. The product that is classified as green does not contain other chemical ingredients, has stable function, is non-toxic, has no peculiar smell, and does not affect the skin.


4. The strength of the finished product has no directionality, and the vertical and horizontal strength differences are small.


5. Polypropylene chips do not absorb water, have zero moisture content, and the finished product has good water repellency, porosity, and good air permeability, which can keep the cloth surface dry and has good air permeability.


6. Antibacterial properties. The finished product is water-repellent, not moldy, and can block the corrosion of bacteria and insects in the liquid, and is not moldy


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[拓展名称] include a great variety of devices with a wide range of complexity: from simple flame retardant non woven fabric used since prehistoric times to the complex of modern mechanized non woven application.

The market for non-woven fabrics is vast. China's non-woven fabric production has now exceeded 1.72 million tons, becoming the world's largest non-woven fabric production country, and the non-woven fabric industry is growing at an annual rate of more than 20%. The varieties and processing methods of non-woven fabrics are becoming more and more abundant, and products with new technologies and materials have come out one after another. Non-woven fabrics have penetrated into all aspects of our daily life, such as beauty masks, feminine hygiene products, baby diapers, shopping bags, wipes... On the other hand, the role of industrial non-woven fabrics in large-scale engineering applications and public health emergencies is also eye-catching: in 1998, the country fought a major flood. Due to its special structure and performance, non-woven geotextiles can Special attention has been paid to effectively protecting embankments and preventing piping; in the fight against SARS in 2003 and the prevention and control of 'A stream' in 2009, various surgical gowns, protective gowns, masks, patient gowns, and hospital bedding produced with non-woven materials It is irreplaceable in effectively blocking viruses and preventing cross-infection. In construction, it is mainly used as substrates, such as linoleum substrates, roofing waterproof coating substrates, waterproof and breathable materials for walls, thermal insulation materials, stucco substrates, floor covering materials, house pipe linings, cement pouring molds Belts, foundation stabilization materials, etc. As you said, the non-woven fabrics used in greenhouses and salt fields include tent materials, awnings and canopy materials. The road construction is called geotextile. In addition, the basic production process of non-woven fabrics can be divided into 1. fiber/raw material selection 2. web formation 3. fiber web reinforcement and forming 4. post-finishing

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Introduction
The manufacturing of medical nonwoven fabric plays a crucial role in the healthcare industry. This versatile material is widely used in the production of various medical supplies, including surgical gowns, masks, and drapes. Its unique characteristics, such as breathability, liquid resistance, and filtration capability, make it an essential component in maintaining a sterile environment and preventing the transmission of infectious diseases. In this article, we will delve into the behind-the-scenes process of manufacturing medical nonwoven fabric, examining each step in detail and exploring the various techniques employed to ensure its quality and effectiveness.

The Raw Materials
The manufacturing process of medical nonwoven fabric begins with the careful selection of raw materials. These materials are typically polymers derived from petroleum, such as polypropylene, polyester, or polyethylene. Polypropylene is the most commonly used polymer due to its excellent properties, including high tensile strength, durability, and resistance to chemicals. The chosen polymer is melted down and extruded into fine filaments, forming the basis for the nonwoven fabric.

Spinning the Filaments
Once the polymer is melted, it is pushed through spinnerets, which are small holes or nozzles arranged in a specific pattern. The shape and size of these spinnerets determine the characteristics of the resulting fabric. The molten polymer is forced through the spinnerets, creating continuous filaments. These filaments are then cooled and solidified through a process called quenching, in which they are exposed to cool air or water jets. The quenched filaments are collected onto a moving conveyor belt or drum, forming a loose web of fibers.

Laying and Bonding the Fibers
To transform the loose web of filaments into a cohesive fabric, the fibers need to be laid and bonded. There are several methods employed to achieve this, including thermal bonding, chemical bonding, and mechanical bonding.

Thermal Bonding
In thermal bonding, the loose fibers are subjected to heat and pressure, causing them to fuse and bond together. This process typically involves passing the web of fibers through a pair of heated rollers or plates. The heat softens the polymer filaments, and as the fibers come into contact, they adhere to one another. The temperature and pressure applied during thermal bonding can be adjusted to achieve different levels of fabric strength and thickness.

Chemical Bonding
Chemical bonding involves the use of adhesive agents to bond the fibers together. These adhesive agents, commonly referred to as binders or resins, are applied to the web of fibers either through spraying or dipping. Once applied, the adhesive undergoes a curing process, during which it solidifies and forms a bond between the fibers. Chemical bonding allows for greater flexibility in terms of fabric strength and texture, as different types of binders can be used depending on the desired properties of the fabric.

Mechanical Bonding
Mechanical bonding is achieved through the use of mechanical processes, such as needle punching or hydroentangling. In needle punching, the web of fibers is passed through a series of barbed needles, which repeatedly penetrate the fabric, intertwining the fibers and creating a bond. This process can be further enhanced by applying heat to the fabric, allowing the fibers to melt slightly and fuse together. Hydroentangling, on the other hand, involves subjecting the fabric to high-velocity water jets, which entangle the fibers and create a mechanical bond. Mechanical bonding is commonly used to produce nonwoven fabrics with higher strength and abrasion resistance.

Fabric Finishing
Once the fibers are laid and bonded, the fabric undergoes a series of finishing processes to enhance its properties. These processes can include coating, lamination, or printing.

Coating
Coating involves applying a layer of coating material onto the fabric's surface. This layer can be a polymer resin, a natural material, or a chemical compound, depending on the desired effect. Coating can enhance the fabric's characteristics, such as water repellency or flame resistance, and provide an additional layer of protection.

Lamination
Lamination is the process of bonding multiple layers of fabric together. This can be achieved through the application of heat and pressure or the use of adhesives. Lamination allows for the creation of composite fabrics with enhanced strength, barrier properties, or specific functionalities.

Printing
Printing involves applying patterns, designs, or graphics onto the fabric's surface. This can be done through various printing techniques, such as screen printing or digital printing. Printed designs can serve both aesthetic and functional purposes, allowing for branding, identification, or informative markings on the fabric.

Quality Control and Testing
Throughout the entire manufacturing process, quality control and testing are paramount to ensure the final fabric meets strict regulatory standards and customer requirements. Various tests are conducted on the fabrics, including measurement of weight, thickness, tensile strength, and barrier properties. These tests help to validate the fabric's performance and durability, ensuring its suitability for the intended medical applications.

Summary
The manufacturing of medical nonwoven fabric involves a meticulous process that starts with the selection of appropriate raw materials and ends with rigorous quality control. The spinning of filaments, laying and bonding of fibers, fabric finishing, and testing stages all contribute to the creation of a high-quality, reliable fabric. By understanding the behind-the-scenes manufacturing process, we gain a greater appreciation for the vital role that medical nonwoven fabric plays in safeguarding the healthcare industry. Its ability to provide a breathable, liquid-resistant, and protective barrier against infectious agents ensures the safety and well-being of healthcare professionals and patients alike.

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CUSTOMIZING developed from Wenzhou Xinyu Non-woven Fabric Co., LTD.’s unique skills in high technology has helped to produce CUSTOMIZINGflame retardant non woven fabric.

In today's rapidly evolving world of medical textiles, flame-retardant non-woven fabrics have emerged as a game-changer. These innovative materials offer a unique combination of safety, durability, and versatility, making them ideal for a wide range of applications in the medical field. From surgical gowns and drapes to wound dressings and protective barriers, flame-retardant non-woven fabrics are revolutionizing the way healthcare professionals operate.

Enhanced Safety in Surgical Environments

Flame-retardant non-woven fabrics have become an indispensable tool in ensuring the safety of both patients and healthcare workers in surgical environments. These fabrics are designed to minimize the risk of fires caused by surgical instruments, electrical equipment, or other sources of ignition. By incorporating flame-retardant properties into their construction, these fabrics help prevent the spread of flames in the event of an accident, giving medical professionals valuable time to respond and evacuate patients safely.

Improved Infection Control Measures

In addition to their fire-resistant properties, flame-retardant non-woven fabrics also play a crucial role in infection control measures within healthcare facilities. These fabrics are designed to be disposable, which helps prevent the spread of harmful pathogens between patients. By using flame-retardant non-woven fabrics for items such as bedding, gowns, and drapes, hospitals can maintain a sterile environment and reduce the risk of healthcare-associated infections. This not only protects patients from harm but also helps healthcare facilities maintain high standards of safety and quality.

Enhancing Patient Comfort and Care

Flame-retardant non-woven fabrics have the added benefit of enhancing patient comfort and care. These fabrics are lightweight, breathable, and soft to the touch, making them ideal for use in wound dressings, bandages, and other medical applications where patient comfort is paramount. In addition, flame-retardant non-woven fabrics are hypoallergenic, meaning they are less likely to cause skin irritation or allergic reactions in sensitive patients. By incorporating these fabrics into their care protocols, healthcare providers can ensure that patients receive the highest levels of comfort and support during their treatment.

Increasing Efficiency in Healthcare Settings

The use of flame-retardant non-woven fabrics can also help increase efficiency in healthcare settings. These fabrics are designed to be highly absorbent, making them ideal for use in wound care, surgical procedures, and other applications where moisture management is critical. By choosing flame-retardant non-woven fabrics that are capable of absorbing and wicking away fluids, healthcare providers can minimize the risk of contamination and improve the overall effectiveness of their care protocols. This can lead to faster healing times, reduced infection rates, and improved patient outcomes overall.

Advancing Research and Development in Medical Textiles

Furthermore, the innovative applications of flame-retardant non-woven fabrics in the medical field are driving advancements in research and development within the textile industry. Manufacturers are continually exploring new ways to enhance the safety, performance, and sustainability of these fabrics, leading to the development of cutting-edge materials with a wide range of applications. By investing in research and development initiatives focused on flame-retardant non-woven fabrics, companies are paving the way for future innovations in medical textiles that will benefit patients, healthcare providers, and society as a whole.

In conclusion, the use of flame-retardant non-woven fabrics in the medical field represents a significant step forward in enhancing safety, efficiency, and patient care within healthcare settings. These innovative materials offer a unique combination of fire resistance, infection control, patient comfort, and absorbency, making them a valuable asset to healthcare providers around the world. By incorporating flame-retardant non-woven fabrics into their care protocols, hospitals and clinics can improve the quality of care they provide, reduce the risk of adverse events, and enhance the overall health and well-being of their patients. As research and development in this field continue to evolve, the potential applications of flame-retardant non-woven fabrics in the medical field are virtually limitless, promising a future where healthcare is safer, more efficient, and more effective than ever before.