Looking at the New Industry Opportunities Behind Disposable Non Woven

Microfiber non-woven fabrics have the characteristics of good water absorption, good softness, good air permeability, strong toughness, easy processing, easy washing, easy sewing, sanitation and sterility, etc., and have obtained the production hygiene issued by the provincial health department. license. Specific product specifications: width (maximum) 1.8M, and can be slit according to customer's requirements, weight: between 40g/m2-130g/m2, and can produce products with special technology according to customer's special requirements.
Microfiber non-woven fabric is a kind of only 0.1mm, but very fine fiber. This filament is very fine, strong and soft. The wedge-shaped polyester is embedded in the nylon core in the middle of the fiber, which can effectively absorb and accumulate dirt. Soft microfiber won't damage any surfaces. The microfiber filaments grab and hold dust and are magnetically attractive. Made from 80% polyester and 20% nylon, each strand is only about one-twentieth the size of silk.
Functional properties
Microfiber non-woven fabric, with super water absorption and decontamination ability, soft and smooth without damaging the surface of the object to be wiped, mostly used for wiping cars, eyes, LED Displays, laboratory precision instruments, etc.
Microfiber non-woven fabrics have the characteristics of good water absorption, good softness, good air permeability, strong toughness, easy processing, easy washing, easy sewing, hygiene and sterility. Specific product specifications: width (maximum) 1.8M, and can be slit according to customer's requirements, weight: between 40g/m2-130g/m2, and can produce products with special technology according to customer's special requirements.
Product application areas
1. Medical cloth: such as medical gauze, surgical cloth, mask cloth, bandage cloth, ointment cloth, wound patch, patient clothing, bed sheet and other disposable Sexual medical cloth;
2. Sanitary products: civilian rags, wipes, wet face cloths, mask towels, magic towels, soft towel rolls, beauty products, sanitary napkins, sanitary pads, baby diapers Wet and disposable sanitary fabrics;
3. Industrial fabrics: PU/PVC synthetic leather base fabric, artificial leather base fabric, flocking base fabric, industrial filter cloth, garment lining, garment leather Base cloth and other products.

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First, the definition of non-woven fabrics
Non-woven fabrics (nonwoven), also known as non-woven fabrics, non-woven fabrics.
A sheet, web or batt of oriented or randomly arranged fibers bonded to each other by friction, cohesion, or bonding, or a combination of these methods. Excludes paper and woven, knitted, tufted, stitched with stitched yarns, and wetlaid felts (whether or not such articles are needle-punched).
Fibers can be natural or chemically processed, and can be staple fibers, filaments, or fibers formed in situ.
Note: 1. The difference between wet-laid non-woven fabrics and wet-laid papermaking is that non-woven fabrics should meet one of the following conditions:
a. Fibers with a ratio greater than 300 (excluding chemically cooked vegetable fibers) account for more than 50% of the mass; and its density is less than 0.4/cm⒊
2, and viscose fibers are not considered to be chemically cooked vegetable fibers.
Second, fiber raw materials
There are many kinds of fiber raw materials suitable for non-woven fabrics, mainly including natural fibers and chemical fibers. In order to make nonwovens with different properties, uses and styles, high-performance specialty fibers and functionalized and differentiated fibers can also be used.
(1) Natural fibers: such as cotton, wool, hemp, silk, etc.;
(2) Chemical fibers: such as viscose, polyester, nylon, polypropylene, acrylic, vinylon etc; );
Microfiber (fineness less than 0.3dtex);
Three-dimensional crimped hollow fiber;
Colored fiber;
High performance Fiber (carbon fiber, aramid fiber, polyphenylene sulfide, polyether ketone, etc.);
Water-soluble fiber (water-soluble polyvinyl alcohol fiber, hydroxymethyl cellulose fiber, etc.)
(4) Properties of main chemical fibers and special fibers used in non-woven fabrics (table omitted)
3. Classification of non-woven fabrics
There are many classification methods for non-woven fabrics. It can be classified according to the processing route of the non-woven part: the method of forming the web and the use of the product. The following table is classified according to the different web forming methods of the non-woven fabric.
4. Products and applications of non-woven fabrics
(1) Non-woven fabrics for medical and health care
Fabrics for diapers and sanitary napkins; surgical smocks, Hat covers, shoe covers, masks, face shields, hospital patients, bed sheets, mattress pads, pillowcases, antibacterial curtains; wet towels, cotton balls, sterile wraps; leukocyte separation materials, artificial skin; labor protection clothing used in radiation situations Basic materials; medical tape base cloth, bandage base cloth, wound dressing, wound cushion, blood-sucking cloth.
(2) Non-woven fabrics for home decoration
Carpets and floor coverings;
rug backings;
curtains and drapes ;
tablecloths, bedspreads, wall coverings;
mattresses, furniture covering cloths;
artificial turf.
(3) Non-woven fabrics for garments
All kinds of clothing decorative linings;
warm flakes for winter clothing; ;
Apparel accessories (clothing labels, lace, bras, shoulder pads, etc.).
(4) Footwear and imitation leather non-woven fabrics
fabrics, artificial suede;
lining for shoes, leather bags and luggage;
p>Interlining and support (reinforcing) material.
(5) Filter materials
Conventional filter materials: used for air conditioners, kitchen smoke filters, beverage liquid filtration, etc.;
High temperature resistant, anti-corrosion filter Material: used to filter high-temperature, corrosive exhaust gas and dust from industrial furnaces and kilns.
(6) Geotextiles
Geotextiles for underground drainage and irrigation;
Geotextiles for separation and reinforcement in road and railway construction; p>Geotextiles for reinforcement of bank slopes and dams; geotextiles for bridge engineering; waste dumping ponds; impermeable geotextiles for artificial pools; waterproof asphalt base fabrics.
(7) Automobile industry
Seat covers, sun visors, door soft pads, roof and luggage compartment padding and covering materials, thermal insulation and sound insulation materials, carburetors, air Filters, base fabrics for tufted carpets; needle-punched looped molded carpets, sofa upholstery materials.
(8) Industrial non-woven fabrics
Oil absorbing materials for oil removal from sea surface in ports and oil recovery in offshore oil production areas;
Electrical insulation materials; battery separators Plate cloth; industrial polishing material;
Glass steel pipe reinforced substrate, industrial tape substrate, industrial hose substrate.
(9) Agricultural non-woven fabrics
Household harvest fabrics, frost-proof fabrics, insect-proof fabrics, soil moisturizing fabrics, seedling raising fabrics, greenhouses.
(10) Household products non-woven fabrics
Wiping cloths, shoe shine cloths, suit covers, wrapping cloths, bedding collection bags, pillowcases, seat covers, gift bags, Tea bags, kitchen filter residues, water filter bags.
(11) Non-woven fabrics for packaging tooling: non-woven bags, non-woven bags, non-woven wraps, non-woven storage boxes, etc.
(12) Others
Disk liner;
Coated base fabric;
Packaging material;
Special paper (advanced money printing paper, certificate, map cloth, calendar cloth, oil car calligraphy cloth).

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The application of non-woven fabrics in the clothing industry has been very popular, such as spunlace medical protective clothing, PP disposable spunbond protective clothing and SMS medical protective clothing. At present, the development of new products in this field includes two aspects: one is the new expansion of existing materials in the field of clothing application; the other is the development of new non-woven fabrics.





In the development of new composite non-woven materials, a new type of cotton fiber composite non-woven fabric has been developed in the United States. The surface layer is a thermally bonded non-woven fabric of cotton and polypropylene fibers, which forms two or three layers with spunbond fabric. Layer composite material, the product feel is similar to pure cotton knitted fabric, it has the advantages of good strength and elongation, water absorption and water retention, fast wicking speed, and low pilling performance. After finishing, the elongation is 50%. The instant elastic recovery rate can reach 83% to 93%, which is suitable for making medical isolation gowns and disposable underwear. In addition, the new generation of biochemical protective clothing developed by the U.S. military makes full use of the advantages of woven, knitted and non-woven fabrics. The outer layer of the protective clothing is tear-resistant nylon/cotton fiber poplin, which has undergone water-repellent treatment; the lining is a tape Nonwoven with activated carbon; innermost layer is tricot. Compared with the existing protective clothing, this kind of clothing provides military personnel with special chemical protection, while increasing the lightness of the clothing, reducing the cost, and can withstand at least 3 washings.


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Non-woven Fabric: The Washable Wonder

Introduction

Non-woven fabrics have become an integral part of our daily lives, quietly playing a significant role in various industries. From healthcare to fashion, these versatile materials continue to evolve and cater to our ever-changing needs. In this article, we will explore the fascinating world of non-woven fabrics and delve into their washable wonders. Join us as we uncover the benefits, applications, and future prospects of these remarkable textiles.

Unraveling the Mystery of Non-woven Fabrics

Non-woven fabrics are manufactured using a unique process that distinguishes them from traditional woven or knitted fabrics. Rather than being constructed by weaving individual threads together, non-woven fabrics are made by bonding or interlocking fibers using heat, chemicals, or mechanical processes. This results in a sturdy yet flexible material with numerous desirable properties.

The Versatile Applications of Non-woven Fabrics

Non-woven fabrics find their use in a wide range of industries, owing to their versatility and unique characteristics. In the healthcare sector, they are extensively used in the production of surgical gowns, face masks, and sterile packaging materials. The automotive industry incorporates non-woven fabrics for manufacturing car interiors, upholstery, and insulation. Additionally, these fabrics are employed in geotextiles, filtration systems, home furnishings, and even agriculture.

Exploring the Benefits of Washable Non-woven Fabrics

One of the key advantages of non-woven fabrics is their washability, which makes them durable and long-lasting. Unlike traditional fabrics that may lose shape or undergo color bleeding after washing, non-woven fabrics retain their structural integrity and vibrant colors even after multiple washes. This quality not only makes them cost-effective but also environmentally friendly, as they can be reused instead of being disposed of after single use, reducing waste generation.

How Non-woven Fabrics Can Revolutionize the Fashion Industry

The fashion industry has embraced the use of non-woven fabrics for their lightweight, breathable, and trendy qualities. These fabrics offer unparalleled comfort and freedom of movement, making them ideal for clothing items such as activewear, lingerie, and even haute couture garments. Moreover, non-woven fabrics can be easily customized, allowing designers to experiment with unique textures and patterns, opening up new horizons for creative expression.

Innovations and Future Prospects

As technology continues to advance, non-woven fabric manufacturers are constantly pushing the boundaries of innovation. Researchers are exploring ways to enhance the functionality of non-woven fabrics, such as incorporating antibacterial or water-repellent properties. The integration of smart textiles and wearable technology into non-woven fabrics holds immense potential, offering exciting possibilities for the future. Imagine garments that monitor your health, adjust to ambient conditions, or charge your devices seamlessly.

Conclusion

Non-woven fabrics have revolutionized multiple industries with their washable wonders. Their multifaceted applications, from healthcare to fashion, have showcased the adaptability and versatility of these materials. With their durability, vibrant colors, and environmental benefits, non-woven fabrics continue to gain prominence. As innovation continues to drive the industry, the future holds endless possibilities for this extraordinary textile. So, next time you encounter a non-woven fabric, remember the hidden marvel beneath its surface.

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Introduction:
Non-woven fabrics are widely used in various industries due to their numerous benefits and versatility. Unlike traditional woven fabrics that are created by interlacing thread or yarn, non-woven fabrics are made by bonding fibers together mechanically, chemically, or thermally. This unique manufacturing process gives non-woven fabrics distinct characteristics that make them suitable for a wide range of applications. In this article, we explore the various benefits of non-woven fabrics and their significance in different industries.

Understanding Non-Woven Fabric:
Non-woven fabric is a type of engineered fabric that does not require weaving or knitting. Instead, it is made by layering fibers together and bonding them to create a sheet-like material. The fibers can be natural or synthetic, such as polyester, polypropylene, or cellulose. Non-woven fabrics can be produced through different techniques, including mechanical, chemical, or thermal processes.

The Benefits of Non-Woven Fabric:
Improved Efficiency and Cost-effectiveness
Non-woven fabrics offer various benefits, including improved efficiency and cost-effectiveness. These fabrics can be manufactured at high speeds, increasing production rates and reducing manufacturing costs. The absence of complex weaving or knitting processes results in reduced labor requirements, making non-woven fabrics more economical compared to traditional woven fabrics.

Additionally, non-woven fabrics can be produced in a continuous manner, eliminating the need for cutting and sewing, which further reduces production time and costs. This makes non-woven fabrics an attractive choice for industries that require large volumes of fabric quickly and cost-effectively.

Enhanced Strength and Durability
Despite their lightweight nature, non-woven fabrics possess impressive strength and durability. Non-woven fabrics can be engineered to have specific physical properties, such as tensile strength, tear resistance, and abrasion resistance. This makes them suitable for various applications where strength and durability are crucial, such as in geotextiles, automotive upholstery, and filtration systems.

Hygiene and Barrier Properties
Non-woven fabrics have exceptional hygiene and barrier properties, making them ideal for use in healthcare, personal care, and food industries. These fabrics can be designed to be moisture-resistant, breathable, and hypoallergenic. They are widely used in the production of medical masks, surgical gowns, disposable diapers, wet wipes, and sanitary napkins.

The barrier properties of non-woven fabrics prevent the penetration of liquids, microorganisms, and other contaminants, helping to maintain cleanliness and sterility. They provide a dependable barrier, offering protection in sensitive environments and minimizing the risk of contamination.

Versatility and Customizability
One of the major advantages of non-woven fabrics is their versatility and ability to be customized for specific applications. They can be engineered to have different thicknesses, densities, and surface finishes, allowing for a wide range of characteristics to suit specific needs.

Non-woven fabrics can be customized to be soft and breathable for use in clothing and bedding, or they can be made sturdy and resistant to withstand heavy loads, as in the case of industrial packaging materials. The versatility of non-woven fabrics makes them suitable for diverse applications across industries.

Sustainability and Recyclability
Non-woven fabrics offer environmental benefits in terms of sustainability and recyclability. Unlike traditional woven fabrics that generate significant waste during the production process, non-woven fabrics can be manufactured with minimal waste generation.

Furthermore, non-woven fabrics can be made from recycled fibers, reducing the reliance on virgin raw materials. At the end of their lifecycle, non-woven fabrics can be recycled and used to produce new products, contributing to a circular economy and reducing environmental impact.

Conclusion:
Non-woven fabrics have revolutionized the textile industry with their numerous benefits and versatility. From improved efficiency and cost-effectiveness to enhanced strength and durability, these fabrics offer a range of advantages that make them suitable for various applications. Their hygiene and barrier properties, along with their versatility and customizability, have made non-woven fabrics indispensable in fields like healthcare, personal care, and food industries.

Moreover, the sustainability and recyclability of non-woven fabrics make them an eco-friendly choice, promoting a greener and more sustainable future. With ongoing research and advancements in manufacturing processes, non-woven fabrics are expected to continue growing in popularity and finding new applications across industries. Whether it's in healthcare, automotive, agriculture, or other sectors, non-woven fabrics provide invaluable benefits that contribute to the efficiency, durability, and safety of diverse products and applications.

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