In-depth Demand Report | Disassembling Spunbond Fabric

To judge the difference between spunbond nonwovens and hot air nonwovens, the first thing to understand is that spunbond is a non-woven production process, which refers to the extrusion and stretching of polymers to form continuous filaments. , the filaments are laid into a web, and the web undergoes a process of self-bonding, thermal bonding, chemical bonding or mechanical reinforcement. Hot air and hot-rolled non-woven fabrics are not spunbond processes. This process is thermal bonding, different from spunbonding.
Hot air non-woven is a non-woven fabric formed by using the hot air on the drying equipment to penetrate the fiber web after the fibers are combed, so that they are heated and bonded. It has the characteristics of high bulkiness, good elasticity, soft hand feeling, strong warmth retention, good air permeability and water permeability, but compared with the non-woven fabric produced by the spunbond process, the disadvantage of this process is that the strength is low and it is easy to deform. Therefore, the differences in the characteristics of these two processes have created their different uses. Spunbond non-woven fabrics are suitable for making non-woven handbags, with high strength and sufficient toughness. Hot air non-woven fabrics are suitable for baby diapers, disposable tablecloths, filtering, sound insulation and shock absorption materials. Because of its good elasticity and high bulkiness. You can judge according to the toughness and strength of the non-woven fabric in the future.

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Today, let's take a look with Xinyu Non-woven to find out what are the raw materials for the production of mask non-woven fabrics:
The use of melt-blown non-woven fabrics: Because the fibers produced by melt-blown technology are very fine, they are melted together. The spray cloth has a large specific surface area, small open space and large open space ratio, so its filterability, shielding, heat insulation and oil absorption are difficult to have in non-woven fabrics produced by other separate processes.
So meltblown nonwovens are widely used in medical and industrial masks, thermal insulation materials, filtration materials, medical and health materials, oil absorption materials, wipes, battery separators and sound insulation materials. The non-woven fabric of the mask has stable operation, high output and high efficiency, and the produced melt-blown cloth has uniform net laying, good strength, good air permeability, non-toxic and tasteless, and meets environmental protection standards. Manufacturing width: 1.6 meters, 2.4 meters, 3.2 meters, 4.2 meters, through the practice of a number of production equipment, the overall technical indicators have reached the advanced level of similar products in the world.
The core material of the mask, the production process of meltblown cloth is: raw material---->melt extrusion---->filtration (meltblown cloth filter for mesh change)---->measurement (melt blown cloth melt pump) ----> air heating and tightening ----> melt blowing ----> web forming ----> winding. The main functions of the melt pump in the melt-blown cloth production line are: accurate metering, control of the output value and fiber fineness, and continuous and uniform delivery of the melt to the spinneret. The special melt pump for meltblown cloth supplied by Xinyu Non-woven has the advantages of stable output pressure, improved product quality, increased extrusion output value, and reduced unit energy consumption.
The upstream raw materials of the mask industry are mainly polypropylene and ethylene oxide, among which the melt-blown cloth made of polypropylene is relatively scarce, and the shortage of melt-blown cloth mainly lies in its production equipment, melt-blown cloth, etc. After the spray cloth is produced, the next mask machine for supply and demand is relatively simple to expand production. According to news reports, spinnerets and fans, the key components of meltblown cloth production equipment, need to be imported. Under normal circumstances, the acquisition cycle is 8 months and the device debugging cycle is 2 months, which is the bottleneck in the bottleneck. According to media reports, the market price of meltblown cloth for masks has risen from 18,000-19,000 yuan/ton in late 2019 to 150-200,000 yuan/ton, and short-term orders are now saturated.
From a technological point of view, it is not difficult to produce ordinary masks, but there are two main problems: in the upstream of the industrial chain, the demand for petrochemical materials and materials ensures the supply.


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The Difference Between Non-Woven and Woven Fabric
When it comes to textiles, there is a wide range of materials and fabrics available in the market. Each fabric serves a specific purpose and has its own unique characteristics. Two commonly used types of fabrics are non-woven and woven fabric. While they may appear similar at first glance, there are fundamental differences between the two. In this article, we will explore and compare non-woven and woven fabric, looking at their composition, production process, applications, advantages, and limitations.

Non-Woven Fabric: A Closer Look
Non-woven fabric is a type of fabric that is created by bonding fibers together, either mechanically or chemically. Unlike woven fabric, non-woven fabric is not made by weaving yarns or threads together. Instead, it is made by bonding or felting fibers using heat, pressure, chemicals, or even a combination of these methods.

The Production Process of Non-Woven Fabric
The production process of non-woven fabric involves several steps. First, fibers such as polyester, polypropylene, or rayon are obtained. These fibers can be natural, synthetic, or a blend of both. Once the fibers are collected, they are laid down randomly or in a specific pattern. The fibers are then mechanically interlocked, chemically bonded, or heat-treated, depending on the desired characteristics of the fabric. This process helps to create a stable fabric with a uniform appearance.

The Applications of Non-Woven Fabric
Non-woven fabric has a wide range of applications due to its unique properties. One of the major advantages of non-woven fabric is its ability to be produced in different weights and thicknesses. This makes it suitable for various uses. Some common applications of non-woven fabric include:

1. Medical and healthcare: Non-woven fabric is widely used in the medical industry for making surgical masks, gowns, drapes, and other disposable medical products. Its lightweight, breathable, and fluid-resistant properties make it ideal for such applications.

2. Home and personal care: Non-woven fabric is used in products such as wet wipes, diapers, feminine hygiene products, and cleaning wipes. Its soft texture, absorbency, and strength make it suitable for these purposes.

3. Automotive industry: Non-woven fabric is used in car interiors, upholstery, and filtration systems. Its durability, sound absorption, and insulation properties make it an excellent choice for automotive applications.

4. Agriculture and landscaping: Non-woven fabric is used as ground covers, plant protectors, and mulch mats in agriculture and landscaping. It helps control weed growth, conserves moisture, and provides protection against harsh weather conditions.

5. Geotextiles: Non-woven fabric is used as geotextiles in civil engineering and construction projects. It provides stabilization, filtration, and separation functions, making it a vital component in roadways, railways, and erosion control applications.

The Advantages of Non-Woven Fabric
Non-woven fabric offers several advantages that make it a preferred choice in many industries. Some of its key advantages include:

DurabilityNon-woven fabric is known for its strength and durability, making it suitable for long-lasting applications.

Cost-effective: Non-woven fabric is relatively inexpensive compared to other types of fabrics, making it a cost-effective option for many industries.

VersatilityNon-woven fabric can be manufactured in different weights, thicknesses, and colors, giving it versatility in various applications.

BreathabilityNon-woven fabric is breathable and allows air and moisture to pass through, making it comfortable to wear.

DisposableNon-woven fabric is often used for disposable products, which eliminates the need for laundering or maintenance.

Limitations of Non-Woven Fabric
While non-woven fabric offers numerous advantages, it also comes with a few limitations. These include:

Limited strength: Non-woven fabric may not be as strong as woven fabric, especially in terms of tear and tensile strength.

Less stability: Non-woven fabric is generally less stable than woven fabric, as the fibers are not tightly woven together.

Lack of washability: While some non-woven fabrics can be washed, many are not designed for repeated washing or heavy soiling.

Less environmentally friendly: The production of non-woven fabric often involves the use of chemicals and energy, making it less eco-friendly compared to some natural fabric options.

Woven Fabric: A Closer Look
Woven fabric, as the name suggests, is created by weaving yarns or threads together. It consists of two sets of yarns called the warp and weft. The warp yarns run parallel to the length of the fabric, while the weft yarns run perpendicular to the warp yarns. This interlacing of yarns creates a stable and coherent structure, giving woven fabric its distinctive appearance.

The Production Process of Woven Fabric
The production process of woven fabric begins with yarn production. Yarns can be made from various fibers such as cotton, silk, wool, or synthetic materials. Once the yarns are ready, they are threaded onto a loom. The warp yarns are stretched tightly on the loom, while the weft yarns are woven over and under the warp yarns using a shuttle or other weaving equipment. This repetitive process creates the characteristic interlaced pattern of woven fabric.

The Applications of Woven Fabric
Woven fabric is widely used in various industries and applications due to its strength, stability, and versatility. Some common applications of woven fabric include:

1. Apparel and fashion: Woven fabric is used to make a wide range of clothing items such as shirts, dresses, trousers, and suits. Its strength, durability, and breathability make it suitable for wearable applications.

2. Home furnishings: Woven fabric is used for upholstery, curtains, bedsheets, towels, and rugs. Its aesthetic appeal, softness, and durability make it a popular choice for these applications.

3. Industrial and technical applications: Woven fabric is used in the production of industrial textiles, such as conveyor belts, filters, sails, and tents. Its strength, stability, and resistance to wear and tear make it suitable for these purposes.

4. Packaging: Woven fabric is used for making sacks, bags, and packaging materials. Its strength and tear resistance make it an ideal choice for packaging goods.

5. Crafts and arts: Woven fabric is used in various crafts, such as basket weaving and tapestry. Its flexible nature and ability to hold intricate designs make it a favored material in artistic endeavors.

The Advantages of Woven Fabric
Woven fabric offers several advantages that make it a popular choice in many applications. Some of its key advantages include:

Strength and durability: Woven fabric is known for its strength and durability, making it suitable for long-lasting applications.

Stable structure: The interlacing of yarns in woven fabric creates a stable and cohesive structure, providing excellent dimensional stability.

Wide variety: Woven fabric is available in a wide range of patterns, colors, and textures, giving it versatility in design and aesthetics.

Good washability: Woven fabric can generally withstand repeated washing and heavy soiling, making it suitable for reusable applications.

Natural appearance: Woven fabric has a natural, tactile appearance that adds warmth and character to various products.

Limitations of Woven Fabric
Despite its numerous advantages, woven fabric also has a few limitations. These include:

Less flexibility: Woven fabric is not as flexible as non-woven fabric, as the interlacing of yarns restricts its ability to stretch and bend.

Higher production costs: The production process of woven fabric is generally more complex and time-consuming compared to non-woven fabric, resulting in higher production costs.

Less breathability: Woven fabric may not be as breathable as non-woven fabric, as the interlacing of yarns creates a denser structure.

In summary, non-woven and woven fabric are two distinct types of textiles with their own set of characteristics and applications. While non-woven fabric offers advantages such as versatility and cost-effectiveness, woven fabric excels in areas of strength, stability, and washability. Understanding the differences between these two types of fabric can help in selecting the most suitable material for a specific purpose. Whether it's for medical products, home furnishings, or industrial applications, choosing the right fabric is essential for achieving the desired functionality and aesthetics.

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Introduction
Nonwoven fabrics are an integral part of our daily lives, whether we realize it or not. From the disposable masks we wear to the durable carpets in our homes, nonwoven fabrics offer countless benefits in terms of comfort, durability, and versatility. But what exactly makes a fabric nonwoven? In this article, we will delve into the world of nonwoven fabrics, exploring their definition, characteristics, and applications. So, let's unravel the mystery behind these fascinating textiles!

The Definition of Nonwoven Fabrics and How They Are Made
Nonwoven fabrics, as the term implies, are fabrics that are not woven but rather are formed through various techniques. Unlike traditional woven fabrics, nonwovens are made by bonding or interlocking fibers together, without the need for weaving or knitting. This unique manufacturing process gives nonwovens their distinctive properties and set them apart from other types of textiles.

To create nonwoven fabrics, there are several common methods used in the industry. The most prevalent technique is known as the 'spunbond' process. In this method, individual fibers are extruded and spun onto a conveyor belt to form a web. The web is then bonded together, often using heat or adhesives, to create a cohesive fabric structure. Another popular method is the 'meltblown' process, where fibers are melted and blown onto a moving belt to form the fabric.

The Characteristics of Nonwoven Fabrics
Nonwoven fabrics possess a range of unique characteristics that make them highly suitable for various applications. These characteristics include:

1. High Absorbency: Nonwoven fabrics can absorb and retain liquids efficiently, making them ideal for use in products such as diapers, sanitary napkins, and medical dressings.

2. Breathability: Many nonwoven fabrics have a porous structure that allows air and moisture vapor to pass through. This breathability makes them comfortable to wear and helps prevent the buildup of heat and moisture.

3. Strength and Durability: Despite their lightweight nature, nonwoven fabrics can be engineered to have excellent strength and durability. They can resist tearing and remain intact even under significant stress, making them suitable for applications that require robustness.

4. Chemical Resistance: Nonwoven fabrics can exhibit high resistance to various chemicals, including acids, alkalies, and solvents. This resistance makes them suitable for use in environments where exposure to hazardous substances is a concern.

5. Softness and Comfort: Nonwoven fabrics can be manufactured to have a soft and smooth texture, offering exceptional comfort to the wearer. This quality makes them popular in products such as bedding, upholstery, and facial tissues.

The Applications of Nonwoven Fabrics
Nonwoven fabrics find applications in a wide range of industries, thanks to their unique characteristics and versatility. Here are some notable uses of nonwovens:

1. Healthcare and Hygiene: Nonwoven fabrics play a crucial role in the healthcare and hygiene sectors. They are extensively used in surgical gowns, drapes, bandages, wound dressings, and wipes. The high absorbency, breathability, and sterilizability of nonwovens make them ideal for these applications.

2. Personal Protective Equipment (PPE): The ongoing COVID-19 pandemic has highlighted the importance of nonwoven fabrics in manufacturing PPE. Face masks, surgical masks, and N95 respirators all rely on nonwoven materials for their filtration properties and breathability.

3. Automotive Industry: Nonwoven fabrics are widely used in the automotive industry for applications such as carpeting, upholstery, filtration systems, and noise insulation. Their durability, versatility, and ability to undergo various treatments make them suitable for withstanding the demanding conditions of vehicle interiors.

4. Geotextiles: Nonwoven geotextiles are used extensively in civil engineering and construction projects. They provide erosion control, drainage, and filtration functions, helping to stabilize soils and prevent the loss of fine particles. Geotextiles made from nonwoven fabrics are also used in road construction and landfills.

5. Filtration and Separation: Nonwoven fabrics are used in a wide range of filtration and separation applications. They are employed in air filters, liquid filters, fuel filters, and industrial dust collection systems. Nonwovens offer excellent filtration efficiency and can be engineered to have specific properties, such as oil-repellency or antimicrobial properties.

Conclusion
In conclusion, nonwoven fabrics offer numerous advantages over traditional woven textiles. Their unique manufacturing process, combined with their distinct characteristics, makes them highly versatile and suitable for a vast array of applications. From healthcare and automotive industries to construction and filtration, nonwovens are revolutionizing various sectors. As technology continues to advance, we can expect to see even more innovative uses for nonwoven fabrics emerge, further enhancing our daily lives with their exceptional properties and functionality. So, the next time you come across a product made from nonwoven fabrics, take a moment to appreciate the incredible science and engineering behind this often-overlooked textile. Nonwovens are here to stay, and their impact on our world is only set to grow.

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